Leaders of X-energy and its TRISO-X subsidiary gathered on October 13 to break ground at the site of what X-energy bills as “North America’s first commercial-scale advanced nuclear fuel facility” in Oak Ridge, Tenn. X-energy expects the TRISO-X Fuel Fabrication Facility (TF3) to create more than 400 jobs and to be commissioned and operational by 2025.

As the largest ultra-low-carbon electricity source in the United States, nuclear energy is a vital pillar of the effort to mitigate climate change. Deployment of advanced nuclear reactor and fuel technologies has been identified as a unique challenge in the production of new nuclear power plants to help maintain and grow our nuclear generating capacity. The licensing of novel nuclear reactor technologies also continues to be a facet of the broader challenge of advanced reactor deployment. When it comes to non–light water reactors and Generation III+ light water reactors, such as the AP-1000 or EPR, deployment is “2X over budget and behind schedule.”¹ However, in the case of recent large Generation III+ light water reactors, licensing has not been the rate-limiting step in the reactor deployment timeline, nor has it had a first-order impact on cost. With that said, several significant advances have been made in the expedition of licensing. This article focuses on three areas where progress has been made since this grand challenge was formulated in 2017, with highlights of some examples where the American Nuclear Society has guided or supported this progress.

Curtiss-Wright Corporation and small modular reactor developer X-energy have announced the signing of a preferred strategic supplier agreement to advance the design and deployment of the latter’s Xe-100 SMR.

Representatives of Ultra Safe Nuclear Corporation (USNC) of Seattle, Wash., and Hyundai Engineering of Seoul, South Korea, traveled last week between USNC project sites in Oak Ridge, Tenn., and Ontario, Canada, to sign two agreements extending their collaboration on the deployment of USNC’s high-temperature, gas-cooled Micro Modular Reactor (MMR). The agreements expand on a business cooperation agreement signed in January 2022 and an engineering agreement signed in June, and follow the closure earlier this month of a previously announced $30 million equity investment after its review by the U.S. Treasury Department’s Committee on Foreign Investment in the United States.

X-energy has been having a good year. Not only did Dow announce plans to invest in the company’s high-temperature gas reactor (HTGR) technology and deploy an Xe-100 reactor at a U.S. Gulf Coast facility for power and process heat by 2030, in parallel with the Xe-100 demo planned for Washington state with support from the Advanced Reactor Demonstration Program (ARDP), but X-energy’s fuel subsidiary, TRISO-X, has applied for a fuel facility license and aims to have a commercial fuel plant operating in 2025, and Canadian provinces are signaling their interest in the technology. And while news of Dow’s investment broke with well-deserved fanfare, the company’s serious interest in HTGRs—and federal support for HTGR development—goes way back.

Ultra Safe Nuclear Corporation (USNC) celebrated the opening of its Pilot Fuel Manufacturing (PFM) facility in Oak Ridge, Tenn., on August 18 with a ribbon-cutting ceremony and tour attended by assistant secretary for nuclear energy Kathryn Huff, Tennessee lieutenant governor Randy McNally, U.S. Rep. Chuck Fleischmann (R.), representatives from the offices of Sens. Marsha Blackburn (R.) and Bill Hagerty (R.), and other distinguished guests. The next day, radiological operations began at the privately funded facility, which was designed and built in less than twelve months within an existing industrial building purchased by USNC in 2021.

Small modular reactor developer X-energy and materials science giant Dow this morning announced the signing of a letter of intent aimed at deploying X-energy’s Xe-100 reactor technology at one of Dow’s U.S. Gulf Coast facilities. The companies expect the SMR plant, which would provide power and process heat to the Dow facility, to be operational by approximately 2030.

Dow is the first manufacturer to declare its intention to develop SMR technology options and intends to take a minority equity stake in X-energy, according to the announcement.

News of the collaboration broke at the American Nuclear Society’s Utility Working Conference and Vendor Technology Expo, being held through August 10 at Marco Island, Fla.

Rockville, Md.–based X-energy announced yesterday that it has selected Zachry Group and a combined team from Burns & McDonnell and Day & Zimmermann to work with the company on the next phases of design and deployment for its Xe-100 small modular reactor fleet.

BWX Technologies, Inc., will deliver the first microreactor in the United States under a contract awarded by the U.S. Department of Defense Strategic Capabilities Office (SCO), the company announced today. BWXT will have two years to build a transportable microreactor prototype to the SCO’s Project Pele specifications and deliver it to Idaho National Laboratory for testing under a cost-type contract valued at about $300 million.

A cross-section view of X-energy’s Xe-100 reactor. (Image: X-energy)

U.K. nuclear services company Cavendish Nuclear has signed a memorandum of understanding with U.S. reactor and fuel-design engineering firm X-energy to act as its deployment partner for high-temperature, gas-cooled reactors (HTGRs) in the United Kingdom.

Headquartered in Rockville, Md., X-energy is the developer of the Xe-100, an 80-MWe reactor with a modular design permitting it to be scaled into a “four-pack” 320-MWe power plant. As a pebble bed HTGR, the Xe-100 would use TRISO particles encased in graphite pebbles as the fuel and helium as the coolant.

According to a May 11 joint statement from the companies, development and deployment of HTGRs in the United Kingdom would support an increase in the nation’s energy security, contribute toward the government’s net-zero-by-2050 commitment, and create considerable opportunities for the U.K. nuclear supply chain.

The Department of Defense’s Strategic Capabilities Office (SCO) on April 13 released a record of decision (ROD) for Project Pele, a program intended to design and build a mobile microreactor at Idaho National Laboratory. The ROD for Project Pele is based on a final environmental impact statement (EIS) published in February. The designs submitted by the two candidate vendors—BWXT Advanced Technologies and X-energy—both fit the parameters analyzed in the final EIS.

TRISO-X submitted a license application for a high-assay low-enriched uranium (HALEU) fuel fabrication facility to the Nuclear Regulatory Commission on April 6, the day after parent company X-energy announced that TRISO-X had secured a 110-acre site in Oak Ridge, Tenn., for the construction of the facility, which it is aiming to have operating in 2025.

The University of Illinois at Urbana-Champaign formed a partnership with Ultra Safe Nuclear Corporation to deploy an advanced research reactor on campus, based on a microreactor design that improves upon well-established high-temperature, gas-cooled reactor (HTGR) technology. Unlike traditional research reactors, our focus at UIUC is not on a laboratory tool to study radiation interactions with matter, or even on the production of radioisotopes. Instead, we will build a research, education, and training facility intended to help advanced reactor technology become a widely deployable, marketable, economic, safe, and reliable option for a clean energy future. If successful, the USNC-designed Micro Modular Reactor (MMR)^a would operate on UIUC’s campus with the capability to advance critical and enabling technologies required for advanced reactors to realize their full potential, while educating and training the workforce as a key step toward delivering on the technology’s promise. Microreactors can become a transformative distributed energy technology and revolutionize energy infrastructure worldwide.

X-energy has announced that its wholly owned subsidiary, TRISO-X, plans to build the TRISO-X Fuel Fabrication Facility, dubbed TF3, at the Horizon Center Industrial Park in Oak Ridge, Tenn. X-energy has produced kilogram quantities of fuel at its pilot plant at Oak Ridge National Laboratory through a public-private partnership.

The commercial plant will use high-assay low-enriched uranium (HALEU) to produce TRISO particles, which are fabricated into fuel forms, including the spherical graphite “pebbles” needed to fuel the company’s Xe-100 high-temperature gas reactor. Site preparation and construction are expected to get underway in 2022, and commissioning and start-up are scheduled for as early as 2025, according to X-energy.

X-energy, developer of the Xe-100 small modular reactor, has delivered the first of four sets of equipment for the Xe-100 reactor protection system (RPS) prototype, marking the latest milestone in the company’s efforts under the Department of Energy’s Advanced Reactor Demonstration Program (ARDP).

The U.S. Department of Defense (DOD) is looking to reduce its reliance on local electric grids and diesel-fueled generators at military installations. Project Pele is designed to demonstrate the technical and safety features of mobile microreactors capable of generating up to 5 MWe.

When I came to work at BWX Technologies immediately after getting my degree in chemical engineering from the University of Virginia, I was amazed to see how nuclear energy could be harnessed to both power and protect our country. Since then, I’ve come to see that nuclear energy can do even more. The nuclear industry’s next tasks are to address climate change, propel us to other bodies in the solar system, and provide power when we arrive. Recently developed coated fuels are an enabling technology for these tasks.

Positioning nuclear power to combat climate change requires the rollout of advanced reactors to replace carbon-­emitting power generation. That necessity, and its urgency, is reflected in recent budget proposals for the Department of Energy’s Office of Nuclear Energy. Part of that proposed funding focuses on deploying new fuel technologies.

Metallic fuels, which are alloys of fissionable material, offer several advantages, including more fuel-­efficient reactors with a double or greater fuel burnup than the oxide fuels found in light water reactors. Fuel fabrication is also more cost-­effective with metallic fuels than with oxide fuels. Furthermore, much of the research and development effort needed to qualify these metallic fuels has been done.

BWX Technologies announced on January 24 that it has been awarded a $4.9 million contract amendment to produce TRISO fuel particles using natural uranium and to demonstrate performance under a defined production schedule. BWXT’s Nuclear Operations Group will perform the work at BWXT’s Lynchburg, Va., facility, where TRISO production was restarted in November 2020. The contract amendment was awarded by Battelle Energy Alliance, which manages Idaho National Laboratory on behalf of the Department of Energy.

X-energy, the Rockville, Md.–based developer of the Xe-100 small modular reactor, announced on December 15 that X-energy Canada has signed a memorandum of understanding with the First Nations Power Authority (FNPA) to look for ways to build “Indigenous capacity” for the future SMR industry in Canada.