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Colin Judge: Testing structural materials in Idaho’s newest hot cell facility
Idaho National Laboratory’s newest facility—the Sample Preparation Laboratory (SPL)—sits across the road from the Hot Fuel Examination Facility (HFEF), which started operating in 1975. SPL will host the first new hot cells at INL’s Materials and Fuels Complex (MFC) in 50 years, giving INL researchers and partners new flexibility to test the structural properties of irradiated materials fresh from the Advanced Test Reactor (ATR) or from a partner’s facility.
Materials meant to withstand extreme conditions in fission or fusion power plants must be tested under similar conditions and pushed past their breaking points so performance and limitations can be understood and improved. Once irradiated, materials samples can be cut down to size in SPL and packaged for testing in other facilities at INL or other national laboratories, commercial labs, or universities. But they can also be subjected to extreme thermal or corrosive conditions and mechanical testing right in SPL, explains Colin Judge, who, as INL’s division director for nuclear materials performance, oversees SPL and other facilities at the MFC.
SPL won’t go “hot” until January 2026, but Judge spoke with NN staff writer Susan Gallier about its capabilities as his team was moving instruments into the new facility.
Sami Penttilä, Aki Toivonen, Liisa Heikinheimo, Radek Novotny
Nuclear Technology | Volume 170 | Number 1 | April 2010 | Pages 261-271
Technical Paper | Special Issue on the 2008 International Congress on Advances in Nuclear Power Plants / Materials for Nuclear Systems | doi.org/10.13182/NT10-A9463
Articles are hosted by Taylor and Francis Online.
The High Performance Light Water Reactor (HPLWR) design is one of the concepts chosen for Generation IV reactors; however, the material requirements for HPLWR offer challenges because of the extreme operating temperatures and pressures. Consequently, general corrosion rates were studied in water at 300 to 650°C at supercritical pressure using weight gain measurements. Oxide thicknesses were determined from cross-section samples. The compositions of the oxide layers were analyzed using scanning electron microscopy in conjuction with energy dispersive spectroscopy. The surface layers of selected samples were analyzed also by X-ray diffraction. The test matrix included ten materials from four alloy classes: ferritic/martensitic steels, oxide dispersion strengthened (ODS) steels, austenitic stainless steels, and nickel-base alloys. A high oxidation resistance was seen in Ni-base alloy 625, austenitic stainless steels with high Cr content (>18 wt% Cr), and an ODS steel containing 20% Cr at all applied test temperatures (300 to 650°C). The oxidation rates of austenitic stainless steels with lower Cr content, 15 to 18%, increase considerably at temperatures >500°C. The oxidation rates of 9% Cr ODS steels were moderate or high at all temperatures. Ferritic/martensitic steels showed high oxidation rates at all temperatures.
