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Colin Judge: Testing structural materials in Idaho’s newest hot cell facility
Idaho National Laboratory’s newest facility—the Sample Preparation Laboratory (SPL)—sits across the road from the Hot Fuel Examination Facility (HFEF), which started operating in 1975. SPL will host the first new hot cells at INL’s Materials and Fuels Complex (MFC) in 50 years, giving INL researchers and partners new flexibility to test the structural properties of irradiated materials fresh from the Advanced Test Reactor (ATR) or from a partner’s facility.
Materials meant to withstand extreme conditions in fission or fusion power plants must be tested under similar conditions and pushed past their breaking points so performance and limitations can be understood and improved. Once irradiated, materials samples can be cut down to size in SPL and packaged for testing in other facilities at INL or other national laboratories, commercial labs, or universities. But they can also be subjected to extreme thermal or corrosive conditions and mechanical testing right in SPL, explains Colin Judge, who, as INL’s division director for nuclear materials performance, oversees SPL and other facilities at the MFC.
SPL won’t go “hot” until January 2026, but Judge spoke with NN staff writer Susan Gallier about its capabilities as his team was moving instruments into the new facility.
Swaminathan Vaidyanathan
Nuclear Technology | Volume 207 | Number 12 | December 2021 | Pages 1793-1809
Technical Paper | doi.org/10.1080/00295450.2020.1846987
Articles are hosted by Taylor and Francis Online.
Although η, the number of neutrons released per neutron absorbed in a 232Th-233U (thorium) fuel cycle, is greater than 2 in the thermal spectrum and therefore the possibility of breeding in a water-moderated reactor exists, it has been found difficult to achieve in practice. It is useful to relax the constraint for breeding and examine a thorium cycle for pressurized water reactors PWRs, denoted as PWR-Th, with the provision that the shortfall be made up by 233U bred in a PWR operating on a uranium fuel cycle, denoted as PWR-U, both of which utilize bimetallic thorium-zirconium alloy cladding as part of the fuel rod design. The number of complementary PWRs that could be sustainably operated on a thorium cycle was seen to critically depend on the moderator-to-fuel ratio (MF). Detailed cycle-by-cycle analysis shows that at the end of the first cycle, the sustainability ratio, namely, the ratio of sustainable PWR-Th reactors to PWR-U reactors, is 1.07 at an MF of 1.91, 1.4 at an MF of 1.43, and 4.45 at an MF of 0.954. The shortfall in 233U was found to decrease continually in subsequent cycles with the sustainability ratio increasing to 1.45, 2.01, and 28.3 at the respective MF values of 1.91, 1.43, and 0.954 by the 25th cycle. Although the sustainability ratio increases with lower MF, the achievable discharge exposure decreases necessitating larger material throughput in reprocessing. Detailed evaluations for fuel thermal, mechanical performance and nuclear reactivity feedback parameters require a further narrowing of potential design parameters based on holistic considerations arising from reprocessing. The PWR-Th reactors generate only trace amounts of transuranic (TRU) waste, and combined with a PWR-U design with bimetallic thorium cladding that generates only a fourth of the TRU waste compared to the standard all-UO2 fuel cycle, a significant reduction in TRU waste is possible.