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Colin Judge: Testing structural materials in Idaho’s newest hot cell facility
Idaho National Laboratory’s newest facility—the Sample Preparation Laboratory (SPL)—sits across the road from the Hot Fuel Examination Facility (HFEF), which started operating in 1975. SPL will host the first new hot cells at INL’s Materials and Fuels Complex (MFC) in 50 years, giving INL researchers and partners new flexibility to test the structural properties of irradiated materials fresh from the Advanced Test Reactor (ATR) or from a partner’s facility.
Materials meant to withstand extreme conditions in fission or fusion power plants must be tested under similar conditions and pushed past their breaking points so performance and limitations can be understood and improved. Once irradiated, materials samples can be cut down to size in SPL and packaged for testing in other facilities at INL or other national laboratories, commercial labs, or universities. But they can also be subjected to extreme thermal or corrosive conditions and mechanical testing right in SPL, explains Colin Judge, who, as INL’s division director for nuclear materials performance, oversees SPL and other facilities at the MFC.
SPL won’t go “hot” until January 2026, but Judge spoke with NN staff writer Susan Gallier about its capabilities as his team was moving instruments into the new facility.
Elmar Eidelpes, Luis F. Ibarra, Ricardo A. Medina
Nuclear Technology | Volume 205 | Number 8 | August 2019 | Pages 1095-1118
Regular Technical Paper | doi.org/10.1080/00295450.2019.1575127
Articles are hosted by Taylor and Francis Online.
This study presents two statistical models that were developed to estimate the expected peak cladding hoop stress (CHS) and the amount of hydrogen in pressurized water reactor (PWR) spent nuclear fuel (SNF) rod cladding. Peak CHS is caused by high rod internal pressure during vacuum drying performed when transferring SNF to dry storage. During in-reactor operation of PWR fuel, the rod cladding tends to corrode and uptake hydrogen. The hydrogen content and CHS control hydride-related cladding embrittlement at low material temperatures. The two methodologies developed in this study were used to create a generic rod database with information on PWR SNF conditions. This database provides information on 100 000 randomly selected rods that form part of the current U.S. SNF inventory. According to the statistical results, the expected hydrogen content of PWR rod cladding is in a sensitive interval that may facilitate hydride reorientation. However, the modeling results suggest that the expected peak CHS of the selected rods is significantly below 90 MPa, which is the estimated lower bound stress necessary to trigger significant radial hydride embrittlement in cladding after being cooled to room temperature. Further, the results indicate that hydride embrittlement due to excessive hydrogen in cladding is unlikely. Therefore, a low probability of hydride-related embrittlement of PWR SNF cladding currently stored in the U.S. inventory is anticipated, even under consideration of low cladding temperatures after long-term SNF dry storage.