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Colin Judge: Testing structural materials in Idaho’s newest hot cell facility
Idaho National Laboratory’s newest facility—the Sample Preparation Laboratory (SPL)—sits across the road from the Hot Fuel Examination Facility (HFEF), which started operating in 1975. SPL will host the first new hot cells at INL’s Materials and Fuels Complex (MFC) in 50 years, giving INL researchers and partners new flexibility to test the structural properties of irradiated materials fresh from the Advanced Test Reactor (ATR) or from a partner’s facility.
Materials meant to withstand extreme conditions in fission or fusion power plants must be tested under similar conditions and pushed past their breaking points so performance and limitations can be understood and improved. Once irradiated, materials samples can be cut down to size in SPL and packaged for testing in other facilities at INL or other national laboratories, commercial labs, or universities. But they can also be subjected to extreme thermal or corrosive conditions and mechanical testing right in SPL, explains Colin Judge, who, as INL’s division director for nuclear materials performance, oversees SPL and other facilities at the MFC.
SPL won’t go “hot” until January 2026, but Judge spoke with NN staff writer Susan Gallier about its capabilities as his team was moving instruments into the new facility.
J. C. Farmer, J.-S. Choi, C.-K. Saw, R. H. Rebak, S. D. Day, T. Lian, P. D. Hailey, J. H. Payer, D. J. Branagan, L. F. Aprigliano
Nuclear Technology | Volume 161 | Number 2 | February 2008 | Pages 169-189
Technical Paper | Materials for Nuclear Systems | doi.org/10.13182/NT08-A3921
Articles are hosted by Taylor and Francis Online.
An iron-based amorphous metal with good corrosion resistance and a high absorption cross section for thermal neutrons has been developed and is reported here. This amorphous alloy has the approximate formula Fe49.7Cr17.7Mn1.9Mo7.4W1.6B15.2C3.8Si2.4 and is known as SAM2X5. Chromium, molybdenum, and tungsten were added to provide corrosion resistance, while boron was added to promote glass formation and the absorption of thermal neutrons. Since this amorphous metal has a higher boron content than conventional borated stainless steels, it provides the nuclear engineer with design advantages for criticality control structures with enhanced safety. While melt-spun ribbons with limited practical applications were initially produced, large quantities (several tons) of gas-atomized powder have now been produced on an industrial scale, and applied as thermal-spray coatings on prototypical half-scale spent-nuclear-fuel containers and neutron-absorbing baskets. These prototypes and other SAM2X5 samples have undergone a variety of corrosion testing, including both salt-fog and long-term immersion testing. Modes and rates of corrosion have been determined in various relevant environments and are reported here. While these coatings have less corrosion resistance than melt-spun ribbons and optimized coatings produced in the laboratory, substantial corrosion resistance has been achieved.
