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Colin Judge: Testing structural materials in Idaho’s newest hot cell facility
Idaho National Laboratory’s newest facility—the Sample Preparation Laboratory (SPL)—sits across the road from the Hot Fuel Examination Facility (HFEF), which started operating in 1975. SPL will host the first new hot cells at INL’s Materials and Fuels Complex (MFC) in 50 years, giving INL researchers and partners new flexibility to test the structural properties of irradiated materials fresh from the Advanced Test Reactor (ATR) or from a partner’s facility.
Materials meant to withstand extreme conditions in fission or fusion power plants must be tested under similar conditions and pushed past their breaking points so performance and limitations can be understood and improved. Once irradiated, materials samples can be cut down to size in SPL and packaged for testing in other facilities at INL or other national laboratories, commercial labs, or universities. But they can also be subjected to extreme thermal or corrosive conditions and mechanical testing right in SPL, explains Colin Judge, who, as INL’s division director for nuclear materials performance, oversees SPL and other facilities at the MFC.
SPL won’t go “hot” until January 2026, but Judge spoke with NN staff writer Susan Gallier about its capabilities as his team was moving instruments into the new facility.
A. S. Choi, R. A. Pierce, T. B. Edwards, T. B. Calloway
Nuclear Technology | Volume 160 | Number 3 | December 2007 | Pages 361-373
Technical Note | Radioisotopes | doi.org/10.13182/NT07-A3907
Articles are hosted by Taylor and Francis Online.
Both experimental and process simulation studies were performed to develop physical property models of the concentrated cesium ion-exchange eluate solutions in one of the Hanford Waste Treatment Plant evaporators. The physical properties of interest included the bulk solubility, density, viscosity, and heat capacity of the evaporator bottoms, and the proposed model of each response was a linear mixture model containing 12 coefficients. A unique feature of this work is that the values of these coefficients were determined by the regression of the "virtual" experimental data, which were not measured but were calculated using a computer process model that simulated the semibatch evaporation of cesium eluate solutions. To improve the accuracy of calculated virtual experimental data and the resulting physical property models, a series of benchscale evaporation tests was also conducted to provide the necessary experimental data for the development of a multielectrolyte thermodynamic database on which the computer process model was built. Specifically, the solubility and other physical properties of selected binary, ternary, and higher-order systems were measured to support the optimization of a sexenary database for the Na-K-Cs-Al-HNO3-H2O system. As the input to the virtual experimental runs, a matrix of cesium eluate simulants was designed within the bounding concentrations of the major analytes identified in radioactive samples. The computer process model was then run in conjunction with the sexenary thermodynamic database to calculate the physical properties of each matrix solution concentrated to the target end points of 80 and 100% saturation. The calculated physical properties were analyzed statistically and fitted into the 12-coefficient mixture function of temperature and the concentrations of major analytes in the unevaporated eluate. Over the concentration and temperature ranges considered, the resulting empirical physical property models were found to correlate the computer-generated data well without significant bias.