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Colin Judge: Testing structural materials in Idaho’s newest hot cell facility
Idaho National Laboratory’s newest facility—the Sample Preparation Laboratory (SPL)—sits across the road from the Hot Fuel Examination Facility (HFEF), which started operating in 1975. SPL will host the first new hot cells at INL’s Materials and Fuels Complex (MFC) in 50 years, giving INL researchers and partners new flexibility to test the structural properties of irradiated materials fresh from the Advanced Test Reactor (ATR) or from a partner’s facility.
Materials meant to withstand extreme conditions in fission or fusion power plants must be tested under similar conditions and pushed past their breaking points so performance and limitations can be understood and improved. Once irradiated, materials samples can be cut down to size in SPL and packaged for testing in other facilities at INL or other national laboratories, commercial labs, or universities. But they can also be subjected to extreme thermal or corrosive conditions and mechanical testing right in SPL, explains Colin Judge, who, as INL’s division director for nuclear materials performance, oversees SPL and other facilities at the MFC.
SPL won’t go “hot” until January 2026, but Judge spoke with NN staff writer Susan Gallier about its capabilities as his team was moving instruments into the new facility.
A. J. Huning, S. Garimella, F. Rahnema
Nuclear Technology | Volume 193 | Number 2 | February 2016 | Pages 234-246
Technical Paper | doi.org/10.13182/NT15-14
Articles are hosted by Taylor and Francis Online.
A new methodology for the accurate and efficient determination of steady-state thermal-hydraulic parameters for prismatic high-temperature gas reactors is developed. Whole-core steady-state temperature, pressure, and mass flow distributions are determined for the conceptual MHTGR-350 [Modular High Temperature Gas Reactor] reactor design and also for a range of values of the important parameters. Full-core three-dimensional heat conduction calculations are performed at the individual fuel pin and lattice assembly block levels. A simplified one-dimensional fluid model is developed to predict convective heat removal rates from solid core nodes. Downstream fluid properties are determined by performing a channel energy balance along the axial node length. To establish flow distribution, channel exit pressures are compared, and inlet mass flows are adjusted until a uniform outlet pressure is reached. Bypass gaps between assembly blocks as well as coolant channels are modeled. Finite volume discretization of energy and momentum conservation equations are formulated and explicitly integrated in time. Iterations are performed until all local core temperatures stabilize and global convective heat removal matches heat generation.
Whole-core steady-state, thermal-hydraulic results are presented for various axial power and uniform radial power configurations. For all cases, peak temperatures were below expected normal operational limits for TRISO fuels. Bottom-peaked axial power shapes had the highest peak temperatures but the lowest average temperatures. Different reactor designs with increased core inlet temperatures, reduced flow rates, or higher-power-density fuels could however challenge temperature limits. Partial assembly hydrodynamic and temperature results compared favorably with those available in the literature for similar analyses.