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Colin Judge: Testing structural materials in Idaho’s newest hot cell facility
Idaho National Laboratory’s newest facility—the Sample Preparation Laboratory (SPL)—sits across the road from the Hot Fuel Examination Facility (HFEF), which started operating in 1975. SPL will host the first new hot cells at INL’s Materials and Fuels Complex (MFC) in 50 years, giving INL researchers and partners new flexibility to test the structural properties of irradiated materials fresh from the Advanced Test Reactor (ATR) or from a partner’s facility.
Materials meant to withstand extreme conditions in fission or fusion power plants must be tested under similar conditions and pushed past their breaking points so performance and limitations can be understood and improved. Once irradiated, materials samples can be cut down to size in SPL and packaged for testing in other facilities at INL or other national laboratories, commercial labs, or universities. But they can also be subjected to extreme thermal or corrosive conditions and mechanical testing right in SPL, explains Colin Judge, who, as INL’s division director for nuclear materials performance, oversees SPL and other facilities at the MFC.
SPL won’t go “hot” until January 2026, but Judge spoke with NN staff writer Susan Gallier about its capabilities as his team was moving instruments into the new facility.
Ian Porter, Travis W. Knight, Patrick Raynaud
Nuclear Technology | Volume 190 | Number 2 | May 2015 | Pages 174-182
Technical Paper | Fuel Cycle and Management | doi.org/10.13182/NT14-100
Articles are hosted by Taylor and Francis Online.
Nuclear reactor systems codes have the ability to model the system response in an accident scenario based on known initial conditions (ICs) at the onset of the transient. However, there has been a tendency for these codes to lack the detailed thermomechanical fuel rod response models needed for best-estimate prediction of fuel rod failure. Alternatively, the reverse can be said about fuel performance codes; they can lack the ability to capture and model the thermal-hydraulic (T-H) influence of adjacent fuel rods and the rod's location in the reactor core. This work analyzes the limitations in using fuel performance codes to represent in-reactor conditions as determined by full-core T-H codes. The codes used in this analysis are the U.S. Nuclear Regulatory Commission's steady-state fuel performance code FRAPCON-3.5 and T-H code TRACE-V5P3. In order to assess the impact of the limitations found in the codes, several modifications were made to all of the codes to improve code-to-code consistency. The modifications to the fuel performance code include adding the ability to model gamma-ray heating and providing realistic core coolant conditions. The T-H code modifications include adding the ability to model the fuel with axially varying burnup-dependent fuel and cladding dimensional changes and corrosion characteristics. The fuel in a Westinghouse four-loop pressurized water reactor was modeled to assess the impacts these modifications have on fuel performance and ICs for transient analysis. The results of this study show that current modeling assumptions (and limitations) can yield both conservative and nonconservative results on several important licensing criteria.