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Colin Judge: Testing structural materials in Idaho’s newest hot cell facility
Idaho National Laboratory’s newest facility—the Sample Preparation Laboratory (SPL)—sits across the road from the Hot Fuel Examination Facility (HFEF), which started operating in 1975. SPL will host the first new hot cells at INL’s Materials and Fuels Complex (MFC) in 50 years, giving INL researchers and partners new flexibility to test the structural properties of irradiated materials fresh from the Advanced Test Reactor (ATR) or from a partner’s facility.
Materials meant to withstand extreme conditions in fission or fusion power plants must be tested under similar conditions and pushed past their breaking points so performance and limitations can be understood and improved. Once irradiated, materials samples can be cut down to size in SPL and packaged for testing in other facilities at INL or other national laboratories, commercial labs, or universities. But they can also be subjected to extreme thermal or corrosive conditions and mechanical testing right in SPL, explains Colin Judge, who, as INL’s division director for nuclear materials performance, oversees SPL and other facilities at the MFC.
SPL won’t go “hot” until January 2026, but Judge spoke with NN staff writer Susan Gallier about its capabilities as his team was moving instruments into the new facility.
Ser Gi Hong, Ehud Greenspan, Yeong Il Kim
Nuclear Technology | Volume 149 | Number 1 | January 2005 | Pages 22-48
Technical Paper | Fuel Cycle and Management | doi.org/10.13182/NT05-A3577
Articles are hosted by Taylor and Francis Online.
A once-for-life, uniform composition, blanket-free and fuel-shuffling-free reference core has been designed for the Encapsulated Nuclear Heat Source (ENHS) to provide the design goals of a nearly zero burnup reactivity swing throughout ~20 yr of full-power operation up to the peak discharge burnup of more than 100 GWd/t HM. What limits the core life is radiation damage to the HT-9 structural material. The temperature coefficients of reactivity are all negative, except for that of the coolant expansion. However, the negative reactivity coefficient associated with the radial expansion of the core structure can compensate for the coolant thermal expansion. The void coefficient is positive but of no safety concern because the boiling temperature of lead or lead-bismuth is so high that there is no conceivable mechanism for the introduction of significant void fraction into the core. The core reactivity coefficients, reactivity worth, and power distributions are almost constant throughout the core life.It was found possible to design such once-for-life cores using different qualities of Pu and transuranics as long as U is used as the primary fertile material. It is also feasible to design ENHS cores using nitride rather than metallic fuel. Relative to the reference metallic fuel core, nitride fuel cores offer up to ~25% higher discharge burnup and longer life, up to ~38% more energy per core, a significantly more negative Doppler reactivity coefficient, and less positive coolant expansion and coolant void reactivity coefficient but a somewhat smaller negative fuel expansion reactivity coefficient. The pitch-to-diameter ratio (1.45 of the nitride fuel cores using enriched N) is larger than that (1.36) for the reference metallic fuel core, implying a reduction of the coolant friction loss, thus enabling an increase in the power level that can be removed from the core by natural circulation cooling.It is also possible to design Pu-U(10Zr) fueled ENHS-type cores using Na as the primary coolant with either Na or Pb-Bi secondary coolants. The Na-cooled cores feature a tighter lattice and are therefore more compact but have spikier power distribution, more positive coolant temperature reactivity coefficients, and smaller reactivity worth of the control elements.