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Colin Judge: Testing structural materials in Idaho’s newest hot cell facility
Idaho National Laboratory’s newest facility—the Sample Preparation Laboratory (SPL)—sits across the road from the Hot Fuel Examination Facility (HFEF), which started operating in 1975. SPL will host the first new hot cells at INL’s Materials and Fuels Complex (MFC) in 50 years, giving INL researchers and partners new flexibility to test the structural properties of irradiated materials fresh from the Advanced Test Reactor (ATR) or from a partner’s facility.
Materials meant to withstand extreme conditions in fission or fusion power plants must be tested under similar conditions and pushed past their breaking points so performance and limitations can be understood and improved. Once irradiated, materials samples can be cut down to size in SPL and packaged for testing in other facilities at INL or other national laboratories, commercial labs, or universities. But they can also be subjected to extreme thermal or corrosive conditions and mechanical testing right in SPL, explains Colin Judge, who, as INL’s division director for nuclear materials performance, oversees SPL and other facilities at the MFC.
SPL won’t go “hot” until January 2026, but Judge spoke with NN staff writer Susan Gallier about its capabilities as his team was moving instruments into the new facility.
Thomas A. Buscheck, John J. Nitao, Dale G. Wilder
Nuclear Technology | Volume 104 | Number 3 | December 1993 | Pages 449-471
Technical Paper | Special Issue on Waste Management / Radioactive Waste Management | doi.org/10.13182/NT93-A34902
Articles are hosted by Taylor and Francis Online.
In situ heater tests are needed to provide an understanding of coupled geomechanical-hydrothermal-geochemical behavior in the engineered and natural barriers under repository thermal loadings and to support the validation of related numerical and conceptual models. Hypothesis testing can help focus characterization, modeling, and testing activities required to support model validation and build robust site suitability and licensing arguments. In situ heater tests can address the following hypotheses: (a) repository-driven heat flow is dominated by heat conduction; (b) a region of above-boiling temperatures surrounding the repository corresponds to the absence of liquid water at the waste package environment; (c) fracture density and connectivity are sufficient to promote rock dryout due to boiling and condensate shedding; (d) rewetting of the dryout zone lags significantly behind the end of the boiling period; and (e) large-scale, buoyant, gas-phase convection may eventually dominate moisture movement in the unsaturated zone. Because of limited time, some of the in situ tests will have to be accelerated relative to actual thermal loading conditions. The trade-offs between the limited test duration and generating hydrothermal conditions applicable to repository performance during the entire thermal loading cycle are examined, including heating (boiling and dryout) and cooldown (rewetting). For in situ heater tests to be applicable to actual repository conditions, a minimum heater test duration of 6 to 7 yr (including 4 yr of full-power heating) is required. The parallel use of highly accelerated, shorter duration tests may also provide timely information for the license application.