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Colin Judge: Testing structural materials in Idaho’s newest hot cell facility
Idaho National Laboratory’s newest facility—the Sample Preparation Laboratory (SPL)—sits across the road from the Hot Fuel Examination Facility (HFEF), which started operating in 1975. SPL will host the first new hot cells at INL’s Materials and Fuels Complex (MFC) in 50 years, giving INL researchers and partners new flexibility to test the structural properties of irradiated materials fresh from the Advanced Test Reactor (ATR) or from a partner’s facility.
Materials meant to withstand extreme conditions in fission or fusion power plants must be tested under similar conditions and pushed past their breaking points so performance and limitations can be understood and improved. Once irradiated, materials samples can be cut down to size in SPL and packaged for testing in other facilities at INL or other national laboratories, commercial labs, or universities. But they can also be subjected to extreme thermal or corrosive conditions and mechanical testing right in SPL, explains Colin Judge, who, as INL’s division director for nuclear materials performance, oversees SPL and other facilities at the MFC.
SPL won’t go “hot” until January 2026, but Judge spoke with NN staff writer Susan Gallier about its capabilities as his team was moving instruments into the new facility.
Ikken Sato, Francette Lemoine, Dankward Struwe
Nuclear Technology | Volume 145 | Number 1 | January 2004 | Pages 115-137
Technical Paper | Environmental Science, Technology, and Effects | doi.org/10.13182/NT04-A3464
Articles are hosted by Taylor and Francis Online.
In the CABRI-2 program, 12 tests were performed under various transient conditions covering a wide range of accident scenarios using two types of preirradiated fast breeder reactor (FBR) fuel pins with different smear densities and burnups. For each fuel, a nonfailure-transient test was performed, and it provided basic information such as fuel thermal condition, fuel swelling, and gas release. From the failure tests, information on failure mode, failure time, and axial location was obtained. Based on this information, failure conditions such as fuel enthalpy and cladding temperature were evaluated. These failure conditions were compared with the CABRI-1 tests in which different fuels as well as different transient conditions were used. This comparison, together with supporting information available from existing in-pile and out-of-pile experiments, allowed an effective understanding on failure mechanisms depending on fuel and transient conditions. It is concluded that pellet-cladding mechanical interaction (PCMI) due to fuel thermal expansion and fission-gas-induced swelling is playing an important role on mechanical clad loading especially with high smear density and low fuel-heating-rate conditions. At very high heating-rate conditions, there is no sufficient time to allow significant fuel swelling, so that cavity pressurization with fuel melting becomes the likely failure mechanism. Fuel smear density and fission-gas retention have a strong impact both on PCMI and cavity pressurization. Furthermore, pin failure is strongly dependent on cladding temperature, which plays an important role in the axial failure location. With the low smear-density fuel, considerable PCMI mitigation is possible leading to a high failure threshold as well as in-pin molten-fuel relocation along the central hole. However, even with the low smear density fuel, PCMI failure could take place with an elevated cladding-temperature condition. On the other hand, in case of a sufficiently long transient timescale, such low smear density fuel has a potential to allow gas escape to plenum leading to a very effective mitigation of swelling-induced PCMI.In case of very high cladding temperature near its melting point, plenum-gas blowout at cladding rupture takes place before fuel disintegration. Fuel-disintegration behavior under this condition is dominated by fuel enthalpy, and no special effect of the high burnup can be identified through comparison with the CABRI-1 test results.
