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Colin Judge: Testing structural materials in Idaho’s newest hot cell facility
Idaho National Laboratory’s newest facility—the Sample Preparation Laboratory (SPL)—sits across the road from the Hot Fuel Examination Facility (HFEF), which started operating in 1975. SPL will host the first new hot cells at INL’s Materials and Fuels Complex (MFC) in 50 years, giving INL researchers and partners new flexibility to test the structural properties of irradiated materials fresh from the Advanced Test Reactor (ATR) or from a partner’s facility.
Materials meant to withstand extreme conditions in fission or fusion power plants must be tested under similar conditions and pushed past their breaking points so performance and limitations can be understood and improved. Once irradiated, materials samples can be cut down to size in SPL and packaged for testing in other facilities at INL or other national laboratories, commercial labs, or universities. But they can also be subjected to extreme thermal or corrosive conditions and mechanical testing right in SPL, explains Colin Judge, who, as INL’s division director for nuclear materials performance, oversees SPL and other facilities at the MFC.
SPL won’t go “hot” until January 2026, but Judge spoke with NN staff writer Susan Gallier about its capabilities as his team was moving instruments into the new facility.
Mohamed Belhadj, Tunc Aldemir, Richard N. Christensen
Nuclear Technology | Volume 82 | Number 3 | September 1988 | Pages 330-340
Technical Paper | Heat Transfer and Fluid Flow | doi.org/10.13182/NT88-A34134
Articles are hosted by Taylor and Francis Online.
Currently used correlations to predict the onset of nucleate boiling heat flux in research reactor channels determine in terms of local channel pressure and wall superheat. Recent experiments show that these correlations may over- or underestimate by as much as a factor of 5 in thin rectangular channels for low-velocity upward flows. Such flow conditions are encountered in the natural convection cooling of research reactors with plate-type fuels. A set of experiments are performed to quantify the effect of channel flow velocity and gap size (in the ranges of 2 to 14 cm/s and 2 to 4 mm, respectively) on for upward flow in rectangular channels. An adjustable gap between two internally heated aluminum blocks forms the flow channel. Other controlled variables are channel mass flow rate, heat generation rate in the aluminum blocks, and coolant temperature at the channel inlet. The shape of the power distribution along the channel walls (truncated cosine), channel height (642 mm), width (73 mm), and surface roughness simulate operating conditions in research reactors using plate-type fuels. The experimental results show that (a) both channel gap size and flow velocity are important parameters in determining under low-velocity, upward flow conditions and (b) currently used correlations yield the upper and lower bounds on under these conditions. A new correlation is proposed that predicts the experimental results within 13% for flows with Re <700 (Re based on channel gap) and that is valid in the 1.40- to 1.46-atm pressure range.