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Colin Judge: Testing structural materials in Idaho’s newest hot cell facility
Idaho National Laboratory’s newest facility—the Sample Preparation Laboratory (SPL)—sits across the road from the Hot Fuel Examination Facility (HFEF), which started operating in 1975. SPL will host the first new hot cells at INL’s Materials and Fuels Complex (MFC) in 50 years, giving INL researchers and partners new flexibility to test the structural properties of irradiated materials fresh from the Advanced Test Reactor (ATR) or from a partner’s facility.
Materials meant to withstand extreme conditions in fission or fusion power plants must be tested under similar conditions and pushed past their breaking points so performance and limitations can be understood and improved. Once irradiated, materials samples can be cut down to size in SPL and packaged for testing in other facilities at INL or other national laboratories, commercial labs, or universities. But they can also be subjected to extreme thermal or corrosive conditions and mechanical testing right in SPL, explains Colin Judge, who, as INL’s division director for nuclear materials performance, oversees SPL and other facilities at the MFC.
SPL won’t go “hot” until January 2026, but Judge spoke with NN staff writer Susan Gallier about its capabilities as his team was moving instruments into the new facility.
S. J. Meitner, L. R. Baylor
Fusion Science and Technology | Volume 79 | Number 8 | November 2023 | Pages 1065-1070
Research Article | doi.org/10.1080/15361055.2023.2174335
Articles are hosted by Taylor and Francis Online.
A continuous pellet fueling system (CPFS) for use on the Wendelstein 7-X (W7-X) stellarator has been fabricated and assembled with commissioning tests completed at the Oak Ridge National Laboratory (ORNL). Continuous fueling is accomplished by cutting pellets from the cross section of a continuous solid extrusion produced by a twin-screw extruder and accelerated by a gas gun cutter mechanism. The pellets travel through a series of straight guide tubes before entering the stellarator through a curved guide tube. The CPFS has an array of diagnostics that include the extruder torque, rotation rate, and thrust. A shock and pressure sensor provide verification of proper pellet cutting and acceleration. Two ORNL-developed microwave cavity diagnostics within the injection line guide tubes provide pellet speed and relative mass measurements. For commissioning, a high-speed camera has been positioned at the base of the extruder to verify extrusion speed and quality as well as the pellet cutting process, and a third microwave cavity has been mounted after the curved guide tube to verify pellet quality and size. Maximum injection rate, pellet speed, barrel and guide tube induced erosion, and pellet survivability data have been recorded. This paper presents the laboratory experimental setup and results of these commissioning tests.