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Colin Judge: Testing structural materials in Idaho’s newest hot cell facility
Idaho National Laboratory’s newest facility—the Sample Preparation Laboratory (SPL)—sits across the road from the Hot Fuel Examination Facility (HFEF), which started operating in 1975. SPL will host the first new hot cells at INL’s Materials and Fuels Complex (MFC) in 50 years, giving INL researchers and partners new flexibility to test the structural properties of irradiated materials fresh from the Advanced Test Reactor (ATR) or from a partner’s facility.
Materials meant to withstand extreme conditions in fission or fusion power plants must be tested under similar conditions and pushed past their breaking points so performance and limitations can be understood and improved. Once irradiated, materials samples can be cut down to size in SPL and packaged for testing in other facilities at INL or other national laboratories, commercial labs, or universities. But they can also be subjected to extreme thermal or corrosive conditions and mechanical testing right in SPL, explains Colin Judge, who, as INL’s division director for nuclear materials performance, oversees SPL and other facilities at the MFC.
SPL won’t go “hot” until January 2026, but Judge spoke with NN staff writer Susan Gallier about its capabilities as his team was moving instruments into the new facility.
Laila El-Guebaly, Mohamed Sawan
Fusion Science and Technology | Volume 79 | Number 8 | November 2023 | Pages 932-940
Research Article | doi.org/10.1080/15361055.2023.2181049
Articles are hosted by Taylor and Francis Online.
The inclusion of test modules in the U.S. Fusion Prototypic Neutron Source (FPNS) offers the opportunity to test a wide variety of materials in a representative radiation environment of the fusion Pilot Plant, DEMO, and power plant. The testing may include various generations of structural materials for conventional and advanced blanket and divertor concepts. Since all structural materials derived from the fission industry are inadequate for fusion applications (due to the more damaging effects of the 14-MeV fusion neutrons), radiation-resistant reduced-activation structural materials (reduced-activation ferritic-martensitic steel, vanadium alloy, W alloy, and SiC/SiC composites) were specifically developed for fusion and could be tested in the FPNS to qualify for the highly irradiated fusion components surrounding the plasma. The large atomic displacement and the helium and hydrogen generations by fusion neutrons are unique to fusion materials. The most important attribute for the FPNS would be the typical fusion-relevant He/displacements per atom (dpa) ratio of ~10 for steel in particular. By comparison, irradiation in the fission spectrum of the High Flux Irradiation Facility (HFIR) would underestimate the dpa and provide a very low He/dpa ratio of ~0.3 for steel, which is irrelevant to fusion. This paper reviews the neutron irradiation impacts and presents a few examples of dpa and transmutation products for steel, W, and SiC based on modeling in several fusion design studies. The operating conditions of advanced U.S. fusion power plants were considered along with the credible lifetime goal of 200 dpa and 20 MW·yr/m2 fluence that could be achieved with directed research and development programs coupled with the construction of the FPNS 14-MeV neutron facility.
