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Colin Judge: Testing structural materials in Idaho’s newest hot cell facility
Idaho National Laboratory’s newest facility—the Sample Preparation Laboratory (SPL)—sits across the road from the Hot Fuel Examination Facility (HFEF), which started operating in 1975. SPL will host the first new hot cells at INL’s Materials and Fuels Complex (MFC) in 50 years, giving INL researchers and partners new flexibility to test the structural properties of irradiated materials fresh from the Advanced Test Reactor (ATR) or from a partner’s facility.
Materials meant to withstand extreme conditions in fission or fusion power plants must be tested under similar conditions and pushed past their breaking points so performance and limitations can be understood and improved. Once irradiated, materials samples can be cut down to size in SPL and packaged for testing in other facilities at INL or other national laboratories, commercial labs, or universities. But they can also be subjected to extreme thermal or corrosive conditions and mechanical testing right in SPL, explains Colin Judge, who, as INL’s division director for nuclear materials performance, oversees SPL and other facilities at the MFC.
SPL won’t go “hot” until January 2026, but Judge spoke with NN staff writer Susan Gallier about its capabilities as his team was moving instruments into the new facility.
Lijun Cai, Kun Lu, Yong Lu, Chunlin Lai, Junsong Shen, Dequan Liu, Jianghua Wei, Jian Liu, Yongqi Gu, Tao Lin, Mingxuan Lu, Yuxiang Liu, CFETR Integration Team
Fusion Science and Technology | Volume 78 | Number 8 | November 2022 | Pages 631-639
Technical Paper | doi.org/10.1080/15361055.2022.2100306
Articles are hosted by Taylor and Francis Online.
The major radius of the China Fusion Engineering Test Reactor (CFETR) is 7.2 m, and its minor radius is 2.2 m, which are larger than those of the International Thermonuclear Experimental Reactor (ITER). That makes the assembly of the CFETR machine more intricate and challenging due to the assembly tool design, and their stresses are more complex when the weight of key parts/components increases, especially the assembly of the cryostat vessel, the vacuum vessel (VV), the toroidal field (TF) magnets, the poloidal field (PF) magnets, and the thermal shielding (TS). Based on the characteristics of the CFETR machine, a 45-deg assembly sector (with eight sectors in total), containing one 45-deg VV sector, two TF magnets, and one 45-deg VV TS, was designed as an assembly unit together with its assembly tooling. To improve the assembly efficiency, three working regions along the toroidal direction of the CFETR machine were designed to operate simultaneously. In addition, the assembly tools of the PF magnets and the cryostat were considered, and all of them are capable of supporting and adjusting the large CFETR machine components. Meanwhile, to improve their assembly accuracy and measurement efficiency, a laser tracker, an indoor global positioning system, and a scanner were employed in their assembly process. In addition, a metrology network was built for assembly of the CFETR machine.