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Colin Judge: Testing structural materials in Idaho’s newest hot cell facility
Idaho National Laboratory’s newest facility—the Sample Preparation Laboratory (SPL)—sits across the road from the Hot Fuel Examination Facility (HFEF), which started operating in 1975. SPL will host the first new hot cells at INL’s Materials and Fuels Complex (MFC) in 50 years, giving INL researchers and partners new flexibility to test the structural properties of irradiated materials fresh from the Advanced Test Reactor (ATR) or from a partner’s facility.
Materials meant to withstand extreme conditions in fission or fusion power plants must be tested under similar conditions and pushed past their breaking points so performance and limitations can be understood and improved. Once irradiated, materials samples can be cut down to size in SPL and packaged for testing in other facilities at INL or other national laboratories, commercial labs, or universities. But they can also be subjected to extreme thermal or corrosive conditions and mechanical testing right in SPL, explains Colin Judge, who, as INL’s division director for nuclear materials performance, oversees SPL and other facilities at the MFC.
SPL won’t go “hot” until January 2026, but Judge spoke with NN staff writer Susan Gallier about its capabilities as his team was moving instruments into the new facility.
Wolfgang Hohenauer, Harald Bolt, Jochen Linke, Werner K. W. M. Malléner
Fusion Science and Technology | Volume 34 | Number 1 | August 1998 | Pages 18-27
Technical Paper | doi.org/10.13182/FST98-A50
Articles are hosted by Taylor and Francis Online.
To investigate the erosion and redeposition phenomena of fusion-related materials under stationary conditions, actively cooled test limiters were developed for the Tokamak Experiment for Technology Oriented Research (TEXTOR). The test limiters allow experiments under stationary conditions within a plasma pulse length of 10 s. Heat loads of typically 10 MW/m2 are removed by pressurized water; the volume flow is 10 m3/h, the pressure is 15 bar, and the minimum coefficient of heat transfer is nearly 70 000 W/m2K. The limiters were manufactured as low-pressure plasma-spraying thermally sprayed tungsten-coated heat sinks made of the molybdenum alloy TZM. The required properties of the tungsten coating were developed by the use of a statistically based optimization routine. Optimized, actively cooled limiters were successfully tested in Forschungszentrum Jülich's Material Research Ion Beam Test Facility (MARION) with hydrogen beams. Maximum heat loads of up to ~17 MW/m2 were applied without any failure of either the heat sink or the cooling system. The steady state of the surface temperature was measured within 2 s. Analytical and numerical models describing the effects of heat load distribution and spatial temperatures were found to be in excellent agreement with numerical predictions. In an additional experiment, loss of coolant was simulated. Transition boiling was generated, and after repeated heat loads higher than 10 MW/m2, cavitational damage of the heat sink occurred. Concerning the material selection for heat sinks of hypervapotrons and other cooling systems based on enhanced boiling of the cooling liquid, this result might be of special interest.