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Colin Judge: Testing structural materials in Idaho’s newest hot cell facility
Idaho National Laboratory’s newest facility—the Sample Preparation Laboratory (SPL)—sits across the road from the Hot Fuel Examination Facility (HFEF), which started operating in 1975. SPL will host the first new hot cells at INL’s Materials and Fuels Complex (MFC) in 50 years, giving INL researchers and partners new flexibility to test the structural properties of irradiated materials fresh from the Advanced Test Reactor (ATR) or from a partner’s facility.
Materials meant to withstand extreme conditions in fission or fusion power plants must be tested under similar conditions and pushed past their breaking points so performance and limitations can be understood and improved. Once irradiated, materials samples can be cut down to size in SPL and packaged for testing in other facilities at INL or other national laboratories, commercial labs, or universities. But they can also be subjected to extreme thermal or corrosive conditions and mechanical testing right in SPL, explains Colin Judge, who, as INL’s division director for nuclear materials performance, oversees SPL and other facilities at the MFC.
SPL won’t go “hot” until January 2026, but Judge spoke with NN staff writer Susan Gallier about its capabilities as his team was moving instruments into the new facility.
Cody S. Wiggins, Arturo Cabral, Lane B. Carasik
Fusion Science and Technology | Volume 77 | Number 3 | April 2021 | Pages 206-219
Technical Paper | doi.org/10.1080/15361055.2021.1872273
Articles are hosted by Taylor and Francis Online.
Twisted tape inserts are commonly used for heat transfer enhancement in fusion applications. Although these devices have been extensively studied, existing correlations relating friction factor to Reynolds number and system geometry are applicable only for tight-fitting inserts and cannot account for system roughness and fouling. In this work, we examine pressure losses in twisted tapes of various twist ratios using both a typical twisted tape correlation and a newer formulation that incorporates conventional channel flow correlations. We study flows down to a Reynolds number of 4000 and find that the channel flow treatment predicts experimental outcomes well for turbulent conditions, like those expected in the ITER divertor. For calculations at low Reynolds numbers (expected during start-up and show-down of the divertor), we propose that channel flow correlations be merged with twisted tape correlations. This new, merged correlation is seen to be applicable across all Reynolds numbers observed, although it predicts small divergences among tape pitches at low Reynolds numbers that are not clearly reflected in our experimental data. Experimental and legacy data show that conventional channel flow friction factor correlations can be used under this formulation for pressure drop predictions at Reynolds number above 15 000. We suggest the use of this twisting channel treatment for loose-fitting inserts and systems in which fouling and roughness may be of concern, allowing existing straight channel models to be used for twisted tape pressure drop calculations.