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Colin Judge: Testing structural materials in Idaho’s newest hot cell facility
Idaho National Laboratory’s newest facility—the Sample Preparation Laboratory (SPL)—sits across the road from the Hot Fuel Examination Facility (HFEF), which started operating in 1975. SPL will host the first new hot cells at INL’s Materials and Fuels Complex (MFC) in 50 years, giving INL researchers and partners new flexibility to test the structural properties of irradiated materials fresh from the Advanced Test Reactor (ATR) or from a partner’s facility.
Materials meant to withstand extreme conditions in fission or fusion power plants must be tested under similar conditions and pushed past their breaking points so performance and limitations can be understood and improved. Once irradiated, materials samples can be cut down to size in SPL and packaged for testing in other facilities at INL or other national laboratories, commercial labs, or universities. But they can also be subjected to extreme thermal or corrosive conditions and mechanical testing right in SPL, explains Colin Judge, who, as INL’s division director for nuclear materials performance, oversees SPL and other facilities at the MFC.
SPL won’t go “hot” until January 2026, but Judge spoke with NN staff writer Susan Gallier about its capabilities as his team was moving instruments into the new facility.
David J. Alexander, Jason C. Cooley, Dan J. Thoma, Arthur Nobile, Jr.
Fusion Science and Technology | Volume 45 | Number 2 | March 2004 | Pages 137-143
Technical Paper | Target Fabrication | doi.org/10.13182/FST04-A440
Articles are hosted by Taylor and Francis Online.
Beryllium doped with 6 weight % copper is the material of choice for fabrication of target capsules for the National Ignition Facility because of its combination of attractive neutronic, electronic, physical, and mechanical properties. The target capsules are 2 mm in diameter and thin-walled (150 microns) and must meet demanding dimensional specifications. The material must be fine-grained and of low inclusion content. Arc-melted Be-Cu is being produced to eliminate the oxide content that is inevitably present in conventional powdermetallurgy materials. Equal channel angular extrusion (ECAE) is being used to refine the as-cast grain structure. Be-Cu rods produced by the arc-melting process (5 mm in diameter by 30 mm in length) are enclosed in nickel cans with electron-beam welded plugs. The Be-in-Ni billets (9.5 mm in diameter by 45 mm in length) have been processed by ECAE at temperatures from 500 to 750°C in tooling with a 120° angle. Selected samples have been annealed for 1 hour at temperatures from 700 to 775°C. The ECAE processing creates a heavily deformed and finely subdivided structure, and the annealing can produce an equiaxed microstructure with a grain size of approximately 20 m.