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Colin Judge: Testing structural materials in Idaho’s newest hot cell facility
Idaho National Laboratory’s newest facility—the Sample Preparation Laboratory (SPL)—sits across the road from the Hot Fuel Examination Facility (HFEF), which started operating in 1975. SPL will host the first new hot cells at INL’s Materials and Fuels Complex (MFC) in 50 years, giving INL researchers and partners new flexibility to test the structural properties of irradiated materials fresh from the Advanced Test Reactor (ATR) or from a partner’s facility.
Materials meant to withstand extreme conditions in fission or fusion power plants must be tested under similar conditions and pushed past their breaking points so performance and limitations can be understood and improved. Once irradiated, materials samples can be cut down to size in SPL and packaged for testing in other facilities at INL or other national laboratories, commercial labs, or universities. But they can also be subjected to extreme thermal or corrosive conditions and mechanical testing right in SPL, explains Colin Judge, who, as INL’s division director for nuclear materials performance, oversees SPL and other facilities at the MFC.
SPL won’t go “hot” until January 2026, but Judge spoke with NN staff writer Susan Gallier about its capabilities as his team was moving instruments into the new facility.
E. L. Alfonso, F.-Y. Tsai, S.-H. Chen, R. Q. Gram, D. R. Harding
Fusion Science and Technology | Volume 35 | Number 2 | March 1999 | Pages 131-137
Technical Paper | doi.org/10.13182/FST99-A11963916
Articles are hosted by Taylor and Francis Online.
Hollow polyimide shells, for use as ICF targets, were fabricated by co-depositing monomer precursors from the vapor phase onto bounced spherical mandrels. The process involved two stages: first, the deposited monomers (pyromellitic dianhydride and 4,4′-oxydianiline) reacted on the mandrel surface to form polyamic acid; second, the mandrel was heated to 300°C to imidize the polyamic acid and to decompose the mandrel. During this latter process the decomposed mandrel diffused through the thermally stable coating, leaving a polyimide shell. Depositions were performed under low (∼10−3 Torr) and high (∼10−6 Torr) vacuum. Also, flat witness films of polyimide deposited on Si wafers and NaCl allowed the mechanical properties and chemical composition of the film during the heating cycle to be measured. Polyimide shells with diameters ranging from 700 to 950 μm and wall thicknesses ranging from 2 to 13 μm were produced. The shell's sphericity was greater than 99%. Burst and buckle pressure tests on these shells yielded the estimated mechanical strength properties. The elastic modulus and tensile strength were ∼15 GPa and ∼300 MPa, respectively. The permeability of D2 through polyamic acid at 25°C was 7.4 × 10−17 mol·m/m2·Pa·s and increased to 6.4 × 10−16 mol·m/m2·Pa·s at 25°C upon curing the shell to 150°C. The permeability of D2 at 25°C through vapor-deposited polyimide flat films was measured to be 240 times greater than through the as-deposited polyamic acid, and about 7 times greater than through commer ially available solution-cast Kapton.