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Colin Judge: Testing structural materials in Idaho’s newest hot cell facility
Idaho National Laboratory’s newest facility—the Sample Preparation Laboratory (SPL)—sits across the road from the Hot Fuel Examination Facility (HFEF), which started operating in 1975. SPL will host the first new hot cells at INL’s Materials and Fuels Complex (MFC) in 50 years, giving INL researchers and partners new flexibility to test the structural properties of irradiated materials fresh from the Advanced Test Reactor (ATR) or from a partner’s facility.
Materials meant to withstand extreme conditions in fission or fusion power plants must be tested under similar conditions and pushed past their breaking points so performance and limitations can be understood and improved. Once irradiated, materials samples can be cut down to size in SPL and packaged for testing in other facilities at INL or other national laboratories, commercial labs, or universities. But they can also be subjected to extreme thermal or corrosive conditions and mechanical testing right in SPL, explains Colin Judge, who, as INL’s division director for nuclear materials performance, oversees SPL and other facilities at the MFC.
SPL won’t go “hot” until January 2026, but Judge spoke with NN staff writer Susan Gallier about its capabilities as his team was moving instruments into the new facility.
Haiying Fu, Takuya Nagasaka, Teruya Tanaka, Akio Sagara, Hisashi Serizawa, Yuhki Satou
Fusion Science and Technology | Volume 72 | Number 4 | November 2017 | Pages 680-685
Technical Note | doi.org/10.1080/15361055.2017.1347469
Articles are hosted by Taylor and Francis Online.
Dissimilar-metals joints between vanadium alloy NIFS-HEAT-2 (NH2) and nickel alloy Hastelloy X (HX) were developed by electron beam welding (EBW). If without filler, the joint fractured several minutes after the welding due to hard and brittle intermetallics formed in the weld metal (WM). Pure Ni filler with 0.2–1.0 mm in thickness decreased the content of intermetallics and eliminate hardening in the WM. However, there is always a hardening interlayer estimated as Ni2V and σ intermetallics, existed with thickness of 50 µm between NH2 base metal (BM) and WM. The hardening cannot be eliminated by annealing at high solution temperature of 1373 K. Aging at 723–973 K for 100 h further increased the hardening not only in the hardening interlayer but also in the WM. Pure Cu filler was also investigated. For the joint with 0.5 mm thick Cu filler, there are still hardening interlayer and hardening areas in the WM due to Ni2V and σ intermetallics. However, by increasing the Cu filler to 1 mm thick, the hardening interlayer disappeared by preventing mixture of NH2 and HX to form intermetallics. In this case, Charpy impact property of the joint with 1 mm thick Cu is much improved with ductile-to-brittle transition temperature (DBTT) less than 77 K. Even after thermal aging at 973 K for 100 h, the impact property did not degrade.