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Colin Judge: Testing structural materials in Idaho’s newest hot cell facility
Idaho National Laboratory’s newest facility—the Sample Preparation Laboratory (SPL)—sits across the road from the Hot Fuel Examination Facility (HFEF), which started operating in 1975. SPL will host the first new hot cells at INL’s Materials and Fuels Complex (MFC) in 50 years, giving INL researchers and partners new flexibility to test the structural properties of irradiated materials fresh from the Advanced Test Reactor (ATR) or from a partner’s facility.
Materials meant to withstand extreme conditions in fission or fusion power plants must be tested under similar conditions and pushed past their breaking points so performance and limitations can be understood and improved. Once irradiated, materials samples can be cut down to size in SPL and packaged for testing in other facilities at INL or other national laboratories, commercial labs, or universities. But they can also be subjected to extreme thermal or corrosive conditions and mechanical testing right in SPL, explains Colin Judge, who, as INL’s division director for nuclear materials performance, oversees SPL and other facilities at the MFC.
SPL won’t go “hot” until January 2026, but Judge spoke with NN staff writer Susan Gallier about its capabilities as his team was moving instruments into the new facility.
Tim D. Bohm, Edward P. Marriott, Mohamed E. Sawan
Fusion Science and Technology | Volume 72 | Number 4 | November 2017 | Pages 595-600
Technical Paper | doi.org/10.1080/15361055.2017.1350484
Articles are hosted by Taylor and Francis Online.
The ITER vacuum vessel (VV) is a double walled toroidal shaped stainless steel structure divided into nine 40 degree sectors. In the design process for the ITER blanket system (which provides shielding for the VV), determining integrated nuclear heating loads on the VV is important for cooling system sizing and determining localized nuclear heating on the VV is important for assessing thermal stress loads. Further, determining radiation damage, displacements per atom (dpa) on the VV, is important in meeting pressure vessel limits. Near the neutral beam injection (NBI) region of the VV (both sector 2 and sector 3), there are significant gaps and cut-outs in the blanket system to accommodate the 3 heating neutral beam (HNB) ports and the diagnostic neutral beam (DNB) port. These features lead to higher localized radiation loads. Previous analysis indicated high nuclear heating and dpa in the NBI region. The CAD based DAG-MCNP5 transport code was used to perform neutronics calculations in detailed, updated CAD models of the NBI region. For this work, a 40 degree model of sector 2 (which includes the HNB1 port, the DNB port, and the HNB2 port) was analyzed. Three design options were investigated which add shielding in the DNB port region by using port liners. Mesh tally maps of both nuclear heating and dpa are provided for the VV in the BM13-16 region. Peak dpa values ranged from 0.41–0.65 dpa. Two of the 3 design options investigated had peak dpa values near the DNB port within the ITER dpa limit of 0.5 dpa. Peak nuclear heating results ranged from 1.7 W/cm3 to 2.0 W/cm3. The mesh tally maps of nuclear heating have been provided to the ITER Organization for subsequent finite element engineering analysis. Preliminary analysis has shown the thermal stress levels are unacceptable with the added shielding. The results of this work are being used by the ITER Blanket and Tokamak Integration groups to assess the current design and modify blanket module (BM) design where needed if radiation loads are excessive.