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Colin Judge: Testing structural materials in Idaho’s newest hot cell facility
Idaho National Laboratory’s newest facility—the Sample Preparation Laboratory (SPL)—sits across the road from the Hot Fuel Examination Facility (HFEF), which started operating in 1975. SPL will host the first new hot cells at INL’s Materials and Fuels Complex (MFC) in 50 years, giving INL researchers and partners new flexibility to test the structural properties of irradiated materials fresh from the Advanced Test Reactor (ATR) or from a partner’s facility.
Materials meant to withstand extreme conditions in fission or fusion power plants must be tested under similar conditions and pushed past their breaking points so performance and limitations can be understood and improved. Once irradiated, materials samples can be cut down to size in SPL and packaged for testing in other facilities at INL or other national laboratories, commercial labs, or universities. But they can also be subjected to extreme thermal or corrosive conditions and mechanical testing right in SPL, explains Colin Judge, who, as INL’s division director for nuclear materials performance, oversees SPL and other facilities at the MFC.
SPL won’t go “hot” until January 2026, but Judge spoke with NN staff writer Susan Gallier about its capabilities as his team was moving instruments into the new facility.
H. Li, J. L. Chen, J. G. Li
Fusion Science and Technology | Volume 50 | Number 4 | November 2006 | Pages 546-550
Technical Note | doi.org/10.13182/FST06-A1278
Articles are hosted by Taylor and Francis Online.
In the next generation of fusion device in China, e.g., the Experimental Advanced Superconducting Tokamak (EAST), the divertor target will be exposed to high heat loads up to 5 MW/m2 for about 1000 s. An actively water-cooled target plate element with flat tungsten tile armored on CuCrZr heat sink was designed for EAST. A two-dimensional finite element method (FEM) code was used to analyze its thermal and mechanical properties under high heat flux of 10 MW/m2 for the selection of an appropriate cross section. To meet the integrated requirements of temperature and stress in the target element, twisted tapes have to be inserted into the cooling channels to strengthen the heat transfer efficiency, and a tungsten armor thickness of 4 mm and a distance of 2 mm from the interface to the vertex of the cooling channel were ultimately selected. The thermal and mechanical properties of two kinds of tungsten armor (sintered and plasma sprayed) were also analyzed and discussed in the FEM calculations. The designed structure can be used under the 5 MW/m2 heat load expected for normal operation of EAST device, but it would suffer from cracks/failure danger under higher heat load, up to 10 MW/m2.