Power & Operations

Joe Dixon

Hubert Hafen

Wälischmiller Engineering (HWM), of Markdorf, Germany, has joined forces with NuVision Engineering (NVE) to form NuVision-Wälischmiller under parent company Carr’s Engineering. The NVE-HWM team develops, demonstrates, and deploys engineered remote systems and robotics to meet the high safety standards, quality requirements, and challenging demands of the nuclear industry.

HWM specializes in remote-handling and robotic solutions for hazardous applications. Since 1946, HWM has been delivering a range of remote-handling solutions, including precision manipulators, tools, and controllers, to the nuclear industry.

NVE, founded in 1971, is headquartered in Pittsburgh, Pa., with major operational facilities in Charlotte, N.C. The company delivers engineered solutions and services to its customers in the nuclear markets of commercial power, research, isotope production, and government cleanup sectors. NuVision develops, demonstrates, and deploys technology-based solutions that help extend the life and safe operation of power plants, improve new plant designs, and remediate government-owned legacy waste sites.

Joe Dixon is the robotics director at NVE. For nearly 20 years, he has provided solutions for the global nuclear industry and has conceived, designed, fabricated, deployed, and managed teams for advanced robotics, isotope production, scientific research, decommissioning, energy production, process maintenance, and remote handling. Having worked on large projects around the world, Dixon is one of the industry’s leaders in remote-handling and robotics technologies.

Hubert Hafen is the chief technology officer for HWM. With more than 30 years of experience in the nuclear industry, Hafen has served as chief engineer and project manager for a large number of international remote-handling projects, such as remote-handling equipment for the decommissioning of the Greifswald nuclear power plant in Germany, the decommissioning of the reprocessing plant in Karlsruhe, Germany, planning for the remote equipment for the ITER project, and several remote-handling projects in Japan, Russia, China, the United Kingdom, France, and Germany. His ability to present clients with problem solving has made him renowned in the robotics world.

Dixon and Hafen talked recently with Nuclear News editor-in-chief Rick Michal about what is new in robotics and remote-handling systems.

The Leningrad nuclear power plant’s Unit I-2, a 925-MWe RBMK-1000 light-water–cooled graphite-moderated reactor, was permanently shut down on November 10, according to Rosatom, Russia’s state atomic energy corporation. The shutdown occurred at 12:30 a.m. Moscow time.

The unit was the oldest operating reactor at the plant, having achieved initial criticality in May 1975 and entered commercial operation in February 1976. Two additional RBMK-1000s remain in operation at Leningrad—Units I-3 and I-4, both of which have been in operation for about 40 years.

The retired reactor is to be replaced by Unit II-2, one of two 1,085-MWe Generation III+ VVER-1200 pressurized water reactors at the Leningrad site. The new unit was connected to the Russian grid in October, and on November 6 it received regulatory approval to begin pilot operation. (Leningrad’s other VVER-1200, Unit II-1, started commercial operation in 2018.) Following the trial operation, Unit II-2 will be shut down for an additional equipment inspection by a state commission before being put into commercial operation early next year, according to Rosenergoatom, Rosatom’s electric power division.

Majumdar

Arun Majumdar, a professor of mechanical engineering at Stanford University and former vice president for energy at Google, is a leading contender for secretary of energy in a Biden administration, according to a November 12 Bloomberg story.

Chosen on November 10 to lead Biden’s Department of Energy transition team, Majumdar was also the first director of the Advanced Research Projects Agency-–Energy (ARPA-E), serving in that role from 2009 to 2012. Bloomberg quotes Jeff Navin, director of external affairs at TerraPower, as saying, “He had as good relationships with Republicans as he did with Democrats as the first director of ARPA-E, and he took the time to get to know key legislators personally.”

On November 8, less than a week after becoming Belarus’s first nuclear reactor to be connected to the power grid, and only one day after a visit to the Belarusian site from the country’s president, Alexander Lukashenko, to celebrate the accomplishment, Belarusian-1 was forced to cease power production, a report from the Associated Press states.

Artist's concept of the Wylfa Newydd project. Image: Horizon Nuclear Power

The London-based newspaper Financial Times is reporting that a consortium of U.S. firms is holding discussions with the U.K. government to revive Wylfa Newydd, the nuclear new-build project in Wales from which Tokyo-based Hitachi Ltd. withdrew in September. According to the November 10 FT story—which is based on an anonymous source—the consortium is led by Bechtel and includes Southern Company and Westinghouse.

Xcel Energy’s Prairie Island plant. Photo: Xcel Energy

Xcel Energy’s Prairie Island is the probable location for the nation’s first demonstration of high-temperature steam electrolysis at a nuclear power plant. Idaho National Laboratory, which plays a key role in a hydrogen demonstration project launched last year with Xcel Energy, Energy Harbor, and Arizona Public Service (APS), announced on November 9 that Prairie Island, which houses two 550-MWe pressurized water reactors, would likely be chosen over the one-unit boiling water reactor plant at Monticello.

Minneapolis-based Xcel Energy will work with INL to demonstrate a system that uses the plant’s steam and electricity to split water. The resulting hydrogen will be used at the power plant, but excess hydrogen could be sold to other industries. Hydrogen has applications in transportation and in industrial sectors, including steel and ammonia production.

More than $10 million in federal funding for the Xcel Energy demo was announced by the Department of Energy on October 8. It is just one phase of a project that showcases collaboration between the DOE’s Office of Nuclear Energy and Office of Energy Efficiency and Renewable Energy. Commercial hydrogen production via low-temperature electrolysis is being demonstrated at Energy Harbor’s Davis-Besse plant. APS, which operates the Palo Verde generating station, will build on the Xcel Energy demo to develop an initial design and feasibility assessment for plant modifications to integrate a reversible hydrogen electrolysis system with the plant’s secondary system and will include hydrogen storage infrastructure.

Chatterjee

The Trump administration on November 5 removed Neil Chatterjee from the chairmanship of the Federal Energy Regulatory Commission, replacing him with fellow Republican James Danly, who was confirmed to a seat on the commission in March.

Chatterjee joined FERC in 2017, serving as chairman from August to December 2017. He returned to the leadership role in October 2018, following the departure of Kevin McIntyre. In a tweet, Chatterjee said that he intends to complete his term, which expires in June 2021.

Watts Bar. Photo: TVA

One week after issuing a six-figure civil penalty to the Tennessee Valley Authority for violating Nuclear Regulatory Commission rules involving employee protection, the NRC has proposed penalties totaling more than $900,000 on TVA for a 2015 incident at the utility’s two-unit Watts Bar nuclear plant, located near Spring City, Tenn.

The NRC also has issued violations to two managers and a reactor operator for their roles in the incident.

The enforcement actions are the result of an NRC investigation—initiated in August 2016 and completed in May of last year—into events that occurred during and after the startup of Watts Bar-1 following a maintenance outage in November 2015.

The Nuclear Regulatory Commission is requesting public input on preliminary language for a proposed rule that would set out a risk-informed, technology-inclusive framework for the licensing and regulation of advanced nuclear reactors, according to a notice published in the November 6 Federal Register.

The Nuclear Energy Innovation and Modernization Act, or NEIMA, signed into law in January 2019, tasked the agency with developing a regulatory infrastructure for the development and commercialization of advanced reactors.

The Nuclear Regulatory Commission on October 29 imposed a civil penalty of $606,942 on the Tennessee Valley Authority for violating the agency’s rules involving employee protection, after proposing the fine and issuing four related violation notices in August.

Following investigations completed in October 2019 and January 2020, the NRC concluded that two former TVA employees had been subjected to reprisals for raising concerns regarding a chilled work environment.

In a November 4 Federal Register notice, the NRC notes that TVA responded to the proposed fine on September 23, denying all four violations and arguing (unsuccessfully) that “if the NRC continues to believe that the violations occurred, then at a minimum the NRC should reduce the severity level of the alleged violations and commensurately reduce the civil penalty.”

The U.K. National Nuclear Laboratory’s Colin Fairbairn (left) and Ben Smith (in pre-COVID days) work on the Box Encapsulation Plant (BEP) robots project at the NNL’s facility in Workington, Cumbria, U.K. Photos: UKNNL

Though robotics solutions have been used across many industries, for many purposes, Sellafield Ltd has begun to bring robotics to the U.K. nuclear industry to conduct tasks in extreme environments. The Sellafield site, in Cumbria, United Kingdom, contains historic waste storage silos and storage ponds, some of which started operations in the 1950s and contain some of the most hazardous intermediate--level waste in the United Kingdom. There is a pressing need to decommission these aging facilities as soon as possible, as some of them pose significant radiation risk.

Although a much-discussed October 12 story from Bloomberg headlined “Exelon Weighs Shedding Nuclear Plants, Other Non-Utility Assets” went unconfirmed, a new report from Greentech Media says that confirmation has now taken place.

Artist’s rendering of a Holtec SMR-160 plant. Image: Holtec International.

Holtec International announced yesterday a drive to secure Nuclear Regulatory Commission design certification of the company’s SMR-160 small modular reactor on an accelerated schedule.

According to the announcement, Holtec met with NRC officials and staff on September 30 to present a licensing roadmap that charts what the company referred to as a “seamless progression from [10 CFR Part 50] to [10 CFR Part 52] and a licensing topical report submittal schedule to support an accelerated availability plan for our global customers.”

The first planned submittal, scheduled to occur within the next few weeks, is a topical report covering the SMR-160’s essential safety features: the Passive Core Cooling System (PCCS) and Passive Containment Heat Removal System (PCHR). These systems, Holtec said, “undergird the SMR’s guaranteed safety under the various operational occurrences and hypothetical accidents that may afflict the plant.”

The submittal also aims to demonstrate that the PCCS and PCHR comply with the NRC’s General Design Criteria (Part 50, Appendix A), “an important enabler to expedite licensing efforts,” according to Holtec.

The Belarusian nuclear power plant. Photo: Rosatom

Belarus on November 3 became the latest nation to begin generating electricity with nuclear energy when Unit 1 of the Belarusian nuclear plant was connected to the country’s power grid.

The Belarusian construction project, located in the Grodno region of Belarus, features twin 1,109-MWe pressurized water reactors, supplied by Rosatom, Russia’s state-owned nuclear energy corporation. The units are VVER-1200 Generation III+ designs, model AES 2006. Just last week, a VVER-1200 was connected to the Russian grid at the Leningrad plant.

The start-up program for Unit 1 began on August 7, when the first fuel assembly with fresh nuclear fuel was loaded into the reactor, according to a Rosatom press release. The reactor achieved first criticality on October 11.

Once fully completed, the plant is expected to supply approximately 18 billion kWh of low-carbon electricity to the Belarus national grid every year, Rosatom said.

Artist’s rendering of the Sizewell site, with Sizewell C at right. Image: EDF Energy

A BBC News story from late last week states that the U.K. government “is close to giving the green light” to EDF Energy’s proposed Sizewell C nuclear new build project in Suffolk, adding that details surrounding the project’s financing “are still being hammered out.”

The Sizewell C station, consisting of twin European pressurized reactors (EPRs), would be built next to Sizewell B, a 1,198-MWe pressurized water reactor that began operation in 1995. (The Sizewell site also houses Sizewell A, a 290-MWe Magnox gas-cooled reactor, but that unit was permanently shuttered in 2006.) Sizewell C would be a near copy of the two-unit Hinkley Point C station, currently under construction in Somerset.

Chuck Jones, former FirstEnergy CEO

Akron, Ohio-based FirstEnergy Corporation—former parent of Energy Harbor, the owner of Ohio’s Davis-Besse and Perry nuclear plants—announced on October 29 that it has fired its chief executive officer, Charles “Chuck” Jones, as well as its senior vice president of product development, marketing, and branding and its senior vice president of external affairs.

The actions, according to FirstEnergy, were prompted by an internal company review undertaken in response to the scandal surrounding H.B. 6—the now infamous legislation signed into law last year by Ohio Gov. Mike DeWine that includes subsidies for Davis-Besse and Perry and that is at the heart of an alleged multi-million dollar racketeering and corruption scheme aimed at guaranteeing its passage.

In the announcement, FirstEnergy said only that its review “determined that these executives violated certain FirstEnergy policies and its code of conduct.” Replacing Jones is Steven E. Strah, who had been the firm’s president.

A nuclear advocacy group is asking the Federal Energy Regulatory Commission to review the approval by California regulators of the decision by Pacific Gas and Electric in 2016 to prematurely retire its Diablo Canyon plant—the Golden State’s only remaining operating nuclear power facility—in 2025.

On October 26, the nonprofit organization Californians for Green Nuclear Power Inc. (CGNP) filed a 32-page complaint with FERC in the matter, listing as respondents the North American Electric Reliability Corporation (NERC), Western Electricity Coordinating Council (WECC), California Independent System Operator (CAISO), California Public Utilities Commission (CPUC), California State Water Resources Control Board (CSWRCB), and California State Lands Commission (CSLC).

The Zephyr system uses probes for steam generator inspections. Photos: APS

The Palo Verde Nuclear Generating Station, a three-unit pressurized water reactor plant operated by Arizona Public Service Company, has started using an inspection technology relatively new to the nuclear industry. The technology, called smart pigs (an acronym for “piping inline gauges”), has previously been employed by oil and gas companies for inspecting and cleaning underground pipes. After testing and analyzing smart pig products from several companies, Palo Verde’s underground piping consultant, Dan Wittas, selected a smart pig suitable for navigating the tight-radius bends in the plant’s spray pond piping. The spray pond system consists of piping, a pump, and a reservoir where hot water (from the Palo Verde plant) is cooled before reuse by pumping it through spray nozzles into the cooler air. Smart pigs work by using the water’s flow through the piping to move an inspection tool within the pipe itself. The technology replaces the previous method of pipe inspection, in which various relatively small sections of piping were unearthed and directly inspected, and were considered to be representative examples of the overall piping condition. In contrast, the smart pigs obtain corrosion levels for the length of piping traveled through and allow a corrosion baseline to be established.

From left: Secretary of Defense Mark Esper and Secretary of State Mike Pompeo participate in the U.S.-India 2+2 Ministerial Dialogue plenary session with Indian Defense Minister Rajnath Singh and Indian External Affairs Minister Subrahmanyam Jaishankar in New Delhi, India, on October 27, 2020. Photo: State Department/Ron Przysucha

In New Delhi earlier this week, U.S. Secretary of State Mike Pompeo and Secretary of Defense Mark Esper joined their Indian counterparts, Minister of External Affairs Subrahmanyam Jaishankar and Minister of Defense Rajnath Singh, for the third U.S.-India 2+2 Ministerial Dialogue—a yearly confab focused on strengthening the strategic relationship between the two nations. (In February of this year, the White House elevated that relationship to Comprehensive Global Strategic Partnership status.)

The first 2+2 dialogue took place in New Delhi in September 2018, with a second held in Washington, D.C., in 2019. Washington is scheduled to host the fourth such meeting next year.