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ANS Student Conference 2025
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Albuquerque, NM|The University of New Mexico
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Colin Judge: Testing structural materials in Idaho’s newest hot cell facility
Idaho National Laboratory’s newest facility—the Sample Preparation Laboratory (SPL)—sits across the road from the Hot Fuel Examination Facility (HFEF), which started operating in 1975. SPL will host the first new hot cells at INL’s Materials and Fuels Complex (MFC) in 50 years, giving INL researchers and partners new flexibility to test the structural properties of irradiated materials fresh from the Advanced Test Reactor (ATR) or from a partner’s facility.
Materials meant to withstand extreme conditions in fission or fusion power plants must be tested under similar conditions and pushed past their breaking points so performance and limitations can be understood and improved. Once irradiated, materials samples can be cut down to size in SPL and packaged for testing in other facilities at INL or other national laboratories, commercial labs, or universities. But they can also be subjected to extreme thermal or corrosive conditions and mechanical testing right in SPL, explains Colin Judge, who, as INL’s division director for nuclear materials performance, oversees SPL and other facilities at the MFC.
SPL won’t go “hot” until January 2026, but Judge spoke with NN staff writer Susan Gallier about its capabilities as his team was moving instruments into the new facility.
Challenge: Accelerate utilization of simulation and experimentation.
How: Integrate experimentation and simulation to enable the development of first principles predictive simulation capabilities that are necessary to transition nuclear energy system design and licensing from reliance on experiments to reliance on modeling and simulation.
Background: In the past half century, the nuclear energy industry and regulatory agency approach to nuclear system design and licensing has relied significantly on experimental testing. This conventional paradigm embraces conservative design principles and has ensured nuclear safety, but at the cost of extensive experiments required by the current licensing process to validate modeling and simulation tools currently in use for core design. Additionally, the lengthy and complex software quality assurance process required by the licensing authority prevents many from using newly-available models or tools, thus further delaying the use of new simulation tools that are closer to a true predictive capability. These two issues combined deter licensing authorities from trusting the predictive capabilities of software and increases the reliance on new experiments.
The challenge thus becomes to develop and improve versatile predictive simulation capabilities that can easily integrate new models without a lengthy re-qualification process, while designing and developing a set of broad, challenging, and well-instrumented experiments that can clearly demonstrate the predictive capability of the new simulation tools and identify the areas in which the tools need improvement. Significant computational challenges exist in quantifying the impact of uncertainties on nuclear reactor performance in a multiphysics context.
Software development standards have increased significantly over the years, but the quality assurance process remains uneven. Legacy codes have been grandfathered into the licensing regime, while new codes require a significant quality assurance process, dissuading attempts to integrate advancements. At the same time, experiments have become so cost-prohibitive that laboratories and industry rely on old experiments that often lack the detail and precision needed to validate advanced first principles simulation capabilities.
Addressing this challenge requires a greater trust in first principles modeling and simulation capabilities and the definition of simpler guidelines in the development of quality-assured software. Additionally, high-fidelity software should be used to design a set of broad critical experiments in order to gain support in the construction of such facilities. A new paradigm that closely integrates these experiments and predictive simulations for the design and licensing process is needed.
Last modified May 12, 2017, 1:23am CDT